Translation by Google

Table of Contents

Polaris Owner's Manual

The content of this page is about models:

TROUBLESHOOTING

DIAGNOSTIC DISPLAY CODE DEFINITIONS

Open Load:There is a break in the wires that lead to the item listed in the chart (injector, fuel pump, etc.), or the item has failed.

Short-to-Ground:The wire is shorted to ground between the electronic control unit and the item listed in the chart.

Shorted Load:The wires leading to the item listed in the chart are shorted together, or the item has shorted internally.

Short-to-Battery:The wire leading from the item listed in the chart to the electronic control unit is shorted to a wire at battery voltage.

DIAGNOSTIC CODES
COMPONENTCONDITIONSPNFMI
Accelerator Pedal 2 PositionVoltage Below Normal, Or Shorted To Low Source294
Accelerator Pedal 2 PositionVoltage Above Normal, Or Shorted To High Source293
Engine Throttle Valve 1 Position 1Voltage Above Normal, Or Shorted To High Source513
Engine Throttle Valve 1 Position 1Voltage Below Normal, Or Shorted To Low Source514
Wheel-Based Vehicle SpeedReceived Network Data In Error8419
Wheel-Based Vehicle SpeedData Erratic, Intermittent Or Incorrect842
Wheel-Based Vehicle SpeedData Erratic, Intermittent Or Incorrect842
Accelerator Pedal Position 1Voltage Above Normal, Or Shorted To High Source913
Accelerator Pedal Position 1Voltage Below Normal, Or Shorted To Low Source914
Fuel Level 1Data Erratic, Intermittent Or Incorrect962
Fuel Level 1Data Valid But Below Normal Operating Range – Moderately Severe Level9618
Fuel Level 1Voltage Above Normal, Or Shorted To High Source963
DIAGNOSTIC CODES
COMPONENTCONDITIONSPNFMI
Fuel Level 1Voltage Below Normal, Or Shorted To Low Source964
Fuel Level 1Data Valid But Above Normal Operating Range – Moderately Severe Level9616
Engine Intake Manifold #1 PressureVoltage Below Normal, Or Shorted To Low Source1024
Engine Intake Manifold #1 PressureVoltage Above Normal, Or Shorted To High Source1023
Engine Intake Manifold 1 TemperatureVoltage Below Normal, Or Shorted To Low Source1054
Engine Intake Manifold 1 TemperatureData Valid But Above Normal Operational Range – Most Severe Level1050
Engine Intake Manifold 1 TemperatureVoltage Above Normal, Or Shorted To High Source1053
Barometric PressureVoltage Above Normal, Or Shorted To High Source1083
Barometric PressureVoltage Below Normal, Or Shorted To Low Source1084
Engine Coolant TemperatureData Valid But Above Normal Operating Range – Moderately Severe Level11016
Engine Coolant TemperatureVoltage Above Normal, Or Shorted To High Source1103
Engine Coolant TemperatureData Valid But Above Normal Operating Range – Least Severe Level11015
Engine Coolant TemperatureVoltage Below Normal, Or Shorted To Low Source1104
Engine Coolant TemperatureAbnormal Rate Of Change11010
Engine Coolant TemperatureData Valid But Above Normal Operational Range – Most Severe Level1100
Engine Coolant TemperatureData Valid But Below Normal Operating Range – Least Severe Level11017
Engine Coolant TemperatureData Erratic, Intermittent Or Incorrect1102
DIAGNOSTIC CODES
COMPONENTCONDITIONSPNFMI
Battery Potential / Power Input 1Voltage Above Normal, Or Shorted To High Source1683
Battery Potential / Power Input 1Voltage Below Normal, Or Shorted To Low Source1684
Battery Potential / Power Input 1Data Valid But Below Normal Operational Range – Most Severe Level1681
Battery Potential / Power Input 1Data Valid But Below Normal Operating Range – Moderately Severe Level16818
Battery Potential / Power Input 1Data Valid But Below Normal Operational Range – Most Severe Level1681
Battery Potential / Power Input 1Data Erratic, Intermittent Or Incorrect1682
Battery Potential / Power Input 1Voltage Above Normal, Or Shorted To High Source1683
Battery Potential / Power Input 1Voltage Below Normal, Or Shorted To Low Source1684
Engine SpeedReceived Network Data In Error19019
Engine SpeedCondition Exists19031
Transmission Current GearVoltage Below Normal, Or Shorted To Low Source5234
Transmission Current GearAbnormal Update Rate5239
Transmission Current GearData Erratic, Intermittent Or Incorrect5232
Cruise Control StatesChecksum Error52723
Cruise Control StatesCounter Error52722
Cruise Control StatesCondition Exists52731
Brake SwitchData Erratic, Intermittent Or Incorrect5972
ECU MemoryBad Intelligent Device Or Component62812
ECU MemoryOut Of Calibration62813
DIAGNOSTIC CODES
COMPONENTCONDITIONSPNFMI
CalibrationOut Of Calibration63013
Crankshaft Position SensorAbnormal Frequency Or Pulse Width Or Period6368
Crankshaft Position SensorData Erratic, Intermittent Or Incorrect6362
Camshaft Position SensorAbnormal Frequency Or Pulse Width Or Period6378
Injector 1 (Front) (MAG) (SDI Port Injector)Voltage Above Normal, Or Shorted To High Source6513
Injector 1 (Front) (MAG) (SDI Port Injector)Current Below Normal Or Open Circuit6515
Injector 1 (Front) (MAG) (SDI Port Injector)Voltage Below Normal, Or Shorted To Low Source6514
Starter Solenoid Driver CircuitVoltage Above Normal, Or Shorted To High Source6773
Starter Solenoid Driver CircuitVoltage Below Normal, Or Shorted To Low Source6774
Starter Solenoid Driver CircuitCurrent Below Normal Or Open Circuit6775
Rear Differential Output (Turf)Current Below Normal Or Open Circuit7465
Rear Differential Output (Turf)Voltage Above Normal, Or Shorted To High Source7463
Rear Differential Output (Turf)Voltage Below Normal, Or Shorted To Low Source7464
Fan Relay Driver CircuitCurrent Below Normal Or Open Circuit10715
Fan Relay Driver CircuitVoltage Below Normal, Or Shorted To Low Source10714
Fan Relay Driver CircuitVoltage Above Normal, Or Shorted To High Source10713
Malfunction Indicator Lamp StatusVoltage Above Normal, Or Shorted To High Source12133
Malfunction Indicator Lamp StatusCurrent Below Normal Or Open Circuit12135
DIAGNOSTIC CODES
COMPONENTCONDITIONSPNFMI
Malfunction Indicator Lamp StatusVoltage Below Normal, Or Shorted To Low Source12134
Ignition Coil Primary Driver 1 (Front) (MAG)Voltage Above Normal, Or Shorted To High Source12683
Ignition Coil Primary Driver 1 (Front) (MAG)Data Erratic, Intermittent Or Incorrect12682
Fuel Pump Driver CircuitVoltage Above Normal, Or Shorted To High Source13473
Fuel Pump Driver CircuitCurrent Below Normal Or Open Circuit13475
Fuel Pump Driver CircuitVoltage Below Normal, Or Shorted To Low Source13474
Fan 2 Drive StateVoltage Below Normal, Or Shorted To Low Source15574
Fan 2 Drive StateVoltage Above Normal, Or Shorted To High Source15573
Fan 2 Drive StateCurrent Below Normal Or Open Circuit15575
Selected Maximum Vehicle Speed LimitCondition Exists259631
Selected Maximum Vehicle Speed LimitReceived Network Data In Error259619
Oxygen Sensor Bank 1 Sensor 1Bad Intelligent Device Or Component305612
Oxygen Sensor Bank 1 Sensor 1Voltage Above Normal, Or Shorted To High Source30563
Oxygen Sensor Bank 1 Sensor 1Voltage Below Normal, Or Shorted To Low Source30564
Oxygen Sensor Bank 1 Sensor 1Data Erratic, Intermittent Or Incorrect30562
Oxygen Sensor Bank 1 Sensor 1Current Below Normal Or Open Circuit30565
ECU Power Output Supply Voltage #1Voltage Below Normal, Or Shorted To Low Source35974
ECU Power Output Supply Voltage #1Voltage Above Normal, Or Shorted To High Source35973
DIAGNOSTIC CODES
COMPONENTCONDITIONSPNFMI
ECU Power Output Supply Voltage #2Voltage Above Normal, Or Shorted To High Source35983
ECU Power Output Supply Voltage #2Voltage Below Normal, Or Shorted To Low Source35984
ECU Power Output Supply Voltage #3Voltage Above Normal, Or Shorted To High Source35993
ECU Power Output Supply Voltage #3Voltage Below Normal, Or Shorted To Low Source35994
Cylinder MisfireMechanical System Not Responding Or Out Of Adjustment655907
Cylinder 1 MisfireMechanical System Not Responding Or Out Of Adjustment655917
ETC Accelerator Position Sensor Outputs 1 & 2 CorrelationData Erratic, Intermittent Or Incorrect656132
Winch In Commanded StateData Valid But Below Normal Operational Range – Most Severe Level5162461
Winch In Commanded StateVoltage Below Normal, Or Shorted To Low Source5162464
Winch In Commanded StateVoltage Above Normal, Or Shorted To High Source5162463
Winch Out Commanded StateVoltage Below Normal, Or Shorted To Low Source5162474
Winch Out Commanded StateData Valid But Below Normal Operational Range – Most Severe Level5162471
Winch Out Commanded StateVoltage Above Normal, Or Shorted To High Source5162473
Winch Auto Stop SignalVoltage Above Normal, Or Shorted To High Source5162483
Winch Auto Stop SignalVoltage Below Normal, Or Shorted To Low Source5162484
Plowing In High RangeData Valid But Above Normal Operating Range – Moderately Severe Level51624916
DIAGNOSTIC CODES
COMPONENTCONDITIONSPNFMI
Throttle Position Sensor 2Voltage Below Normal, Or Shorted To Low Source5201984
Throttle Position Sensor 2Voltage Above Normal, Or Shorted To High Source5201983
Canister Purge ValveCurrent Below Normal Or Open Circuit5202025
Canister Purge ValveVoltage Above Normal, Or Shorted To High Source5202023
Canister Purge ValveVoltage Below Normal, Or Shorted To Low Source5202024
Front Wheel Back Drive (Active Descent System)Voltage Below Normal, Or Shorted To Low Source5202034
Front Wheel Back Drive (Active Descent System)Current Below Normal Or Open Circuit5202035
Front Wheel Back Drive (Active Descent System)Voltage Above Normal, Or Shorted To High Source5202033
Fuel Correction FrontData Valid But Above Normal Operating Range – Least Severe Level52020415
Fuel Correction FrontData Valid But Below Normal Operating Range – Least Severe Level52020417
Fuel Correction RearData Valid But Above Normal Operating Range – Least Severe Level52020515
Fuel Correction RearData Valid But Below Normal Operating Range – Least Severe Level52020517
Reverse AlarmVoltage Below Normal, Or Shorted To Low Source5202064
Reverse AlarmVoltage Above Normal, Or Shorted To High Source5202063
Reverse AlarmData Erratic, Intermittent Or Incorrect5202062
Reverse AlarmCurrent Below Normal Or Open Circuit5202065
All Wheel Drive Control CircuitCurrent Below Normal Or Open Circuit5202075
DIAGNOSTIC CODES
COMPONENTCONDITIONSPNFMI
All Wheel Drive Control CircuitVoltage Above Normal, Or Shorted To High Source5202073
All Wheel Drive Control CircuitVoltage Below Normal, Or Shorted To Low Source5202074
Chassis RelayVoltage Below Normal, Or Shorted To Low Source5202084
Chassis RelayCurrent Below Normal Or Open Circuit5202085
Chassis RelayVoltage Above Normal, Or Shorted To High Source5202083
Oxygen Sensor Heater Bank 1 Sensor 1Voltage Below Normal, Or Shorted To Low Source5202094
Oxygen Sensor Heater Bank 1 Sensor 1Current Below Normal Or Open Circuit5202095
Oxygen Sensor Heater Bank 1 Sensor 1Voltage Above Normal, Or Shorted To High Source5202093
Oxygen Sensor Heater Bank 1 Sensor 1Data Erratic, Intermittent Or Incorrect5202092
Steering Excessive Current ErrorCurrent Above Normal Or Grounded Circuit5202226
Steering Torque Partial FailureCondition Exists52022331
Steering Torque Full FailureCondition Exists52022431
EPAS Inverter TemperatureData Valid But Above Normal Operational Range – Most Severe Level5202250
EPAS Inverter TemperatureData Valid But Above Normal Operating Range – Moderately Severe Level52022516
Position Encoder ErrorOut Of Calibration52022813
Position Encoder ErrorBad Intelligent Device Or Component52022812
Position Encoder ErrorCondition Exists52022831
Software ErrorBad Intelligent Device Or Component52022912
Software ErrorCondition Exists52022931
DIAGNOSTIC CODES
COMPONENTCONDITIONSPNFMI
IC CAN Communication with EPASCondition Exists52023031
IC CAN Communication with EPASCondition Exists52023031
EPAS Power Save ConditionCondition Exists52023131
Accelerator Position/Brake Position InteractionCondition Exists52027531
Throttle Position Sensor (1 or 2 Indeterminable)Data Erratic, Intermittent Or Incorrect5202762
Throttle Position Sensor (1 or 2 Indeterminable)Bad Intelligent Device Or Component52027612
Throttle Body Control – Power StageAbnormal Frequency Or Pulse Width Or Period5202778
Throttle Body Control – Power StageVoltage Below Normal, Or Shorted To Low Source5202774
Throttle Body Control – Power StageVoltage Above Normal, Or Shorted To High Source5202773
Throttle Body Control – Power StageData Erratic, Intermittent Or Incorrect5202772
Throttle Body Control – Adaption AbortedCondition Exists52027931
Throttle Body Control – Limp Home Position Check FailedCondition Exists52028031
Throttle Body Control – Mechanical Stop Adaptation FailureCondition Exists52028131
Throttle Body Control – Repeated Adaptation FailedCondition Exists52028231
Throttle Body ControlVoltage Above Normal, Or Shorted To High Source5202833
Throttle Body ControlVoltage Below Normal, Or Shorted To Low Source5202834
Throttle Body Control – Position Deviation FaultCondition Exists52028431
Brake Switch (1 or 2 Indeterminable)Data Erratic, Intermittent Or Incorrect5202852
DIAGNOSTIC CODES
COMPONENTCONDITIONSPNFMI
ECU Monitoring ErrorCondition Exists52028631
ECU Monitoring Error (Level 3)Condition Exists52028731
ECU Monitoring of Injection Cut Off (Level 1)Condition Exists52028831
ECU Monitoring of Injection Cut Off (Level 2)Condition Exists52028931
Throttle Body Control – Requested Throttle Angle Not PlausibleCondition Exists52030531
ECU ADC Fault – No LoadCondition Exists52030631
ECU ADC Fault – VoltageCondition Exists52030731
Accelerator Sensor Sync Fault- Sensor Diff Exceeds LimitCondition Exists52030831
ECU Fault – ICOCondition Exists52030931
ECU Fault – Hardware DisruptionCondition Exists52031131
Operator Switch Status (OSS1)Abnormal Update Rate5203299
ECU Monitoring (Pedal Map Mismatch)Condition Exists52033631
Gross Air LeakCondition Exists52033831
Adaptive Fuel Correction Bank 1Data Valid But Below Normal Operating Range – Least Severe Level52034417
Adaptive Fuel Correction Bank 1Data Valid But Above Normal Operating Range – Least Severe Level52034415
Upstream O2 Sensor Signals SwappedCondition Exists52034631
EPS Bridge ErrorBad Intelligent Device Or Component52044812
Momentary Driveline Left PressCondition Exists52046731
Momentary Driveline Right PressCondition Exists52046831
DIAGNOSTIC CODES
COMPONENTCONDITIONSPNFMI
Intercooler Pump Driver CircuitVoltage Below Normal, Or Shorted To Low Source5204964
Intercooler Pump Driver CircuitVoltage Above Normal, Or Shorted To High Source5204963
Intercooler Pump Driver CircuitCurrent Below Normal Or Open Circuit5204965
Farm Mode Set SpeedBad Intelligent Device Or Component52063312
Ignition SwitchData Erratic, Intermittent Or Incorrect5210832
Drive Mode RequestedVoltage Below Normal, Or Shorted To Low Source5240674
Drive Mode RequestedVoltage Above Normal, Or Shorted To High Source5240673
Drive Mode RequestedData Erratic, Intermittent Or Incorrect5240672
Foot On Cruise Control SwitchCondition Exists52407231
FOCC ChecksumCondition Exists52408131
FOCC Message CounterCondition Exists52408231
Reverse Override SwitchCondition Exists52414531

DRIVE BELT WEAR/BURN

POSSIBLE CAUSESOLUTION
Driving onto a pickup or tall trailer in high rangeUse low range during loading.
Starting out going up a steep inclineUse low range.
Driving at low RPM or ground speed – 3–7 mph (4.8–11.3 km/h)Drive at a higher speed or use low range more frequently.
Insufficient warm-up at low ambient temperaturesWarm the engine at least 5 minutes. With the transmission in neutral, advance the throttle to about 1/8 throttle in short bursts, 5 to 7 times. The belt will become more flexible and prevent belt burning.
Slow/easy clutch engagementUse the throttle quickly and effectively.
Towing/pushing at low RPM/low ground speedUse low range only.
Utility use/plowingUse low range only.
Stuck in mud or snowShift the transmission to low range and carefully use fast, aggressive throttle application to engage clutch.WARNING: Excessive throttle may cause loss of control and vehicle rollover.
Climbing over large objects from a stopped positionShift the transmission to low range and carefully use fast, brief, aggressive throttle application to engage clutch.WARNING: Excessive throttle may cause loss of control and vehicle rollover.
Belt slippage from water or snow ingestion into the PVT systemDry out the PVT. Prevent water from entering the PVT intake duct. See Intake Pre-Filters for more information. Inspect clutch seals for damage if repeated leaking occurs.
Clutch malfunctionAn authorized dealer can assist.
Poor engine performanceCheck for clogged air filter, clogged fuel filter, water in the fuel or foreign material in fuel tank or fuel lines. An authorized dealer can assist.
Slippage from failure to warm up beltAlways warm up the belt by operating below 30 mph (48 km/h) for 1 miles (1.6 km) (5 miles (8 km) or more when temperature is below freezing).
Wrong or missing beltInstall the recommended belt.
Improper break-inAlways break in a new belt and/or clutch.

ENGINE DOESN’T TURN OVER

POSSIBLE CAUSESOLUTION
Low battery voltageRecharge the battery.
Loose battery connectionsCheck all connections and tighten.
Loose solenoid connectionsCheck all connections and tighten.
Loose electronic control box connectionsInspect, clean, reinstall connectors.

ENGINE TURNS OVER, FAILS TO START

POSSIBLE CAUSESOLUTION
Out of fuelRefuel.
Water is present in fuelDrain the fuel system and refuel.
Old ornon-recommended fuelReplace with fresh recommended fuel.
Fouled or defective spark plugInspect plug and replace if necessary.
No spark to spark plugInspect plug and replace if necessary.
Water or fuel in crankcaseYour authorized dealer can assist.
Low battery voltageRecharge the battery to 12.8 VDC.
Mechanical failureYour authorized dealer can assist.

ENGINE BACKFIRES

POSSIBLE CAUSESOLUTION
Weak spark from spark plugInspect, clean and/or replace spark plug
Incorrect spark plug gap or heat rangeSet gap to specs or replace plug
Old or non-recommended fuelReplace with fresh recommended fuel
Incorrectly installed spark plug wiresYour authorized dealer can assist
POSSIBLE CAUSESOLUTION
Mechanical failureYour authorized dealer can assist
Loose ignition connectionsCheck all connections and tighten
Water present in fuelReplace with fresh recommended fuel

ENGINE PINGS OR KNOCKS

POSSIBLE CAUSESOLUTION
Poor quality or low octane fuelReplace with recommended fuel
Incorrect spark plug gap or heat rangeSet gap to specs or replace plug

ENGINE RUNS IRREGULARLY, STALLS OR MISFIRES

POSSIBLE CAUSESOLUTION
Fouled or defective spark plugInspect, clean and/or replace spark plug
Worn or defective spark plug wiresYour authorized dealer can assist
Incorrect spark plug gap or heat rangeSet gap to specs or replace plug
Loose ignition connectionsCheck all connections and tighten
Water present in fuelReplace with new fuel
Low battery voltageRecharge battery to 12.8 VDC
Incorrect fuelReplace with recommended fuel
Clogged air filterInspect and clean or replace
Clogged intake pre-filterInspect and clean (with soapy water) or replace
Other mechanical failureYour authorized dealer can assist

ENGINE STOPS OR LOSES POWER

POSSIBLE CAUSESOLUTION
Out of fuelRefuel
Kinked or plugged fuel vent lineInspect and replace
Water is present in fuelReplace with new fuel
Fouled or defective spark plugInspect, clean and/or replace spark plug
Worn or defective spark plug wiresYour authorized dealer can assist
Incorrect spark plug gap or heat rangeSet gap to specs or replace plug
Loose ignition connectionsCheck all connections and tighten
Low battery voltageRecharge the battery
Incorrect fuelReplace with fresh recommended fuel
Clogged air filterInspect and clean or replace
Clogged intake pre-filterInspect and clean (with soapy water) or replace
Other mechanical failureYour authorized dealer can assist
Overheated engineClean radiator screen and core, clean engine exterior, and check coolant level. Your dealer can assist.